10S 36V 13S 48V 15S 52V 15A Hardware BMS for E-bike
  • 10S 36V 13S 48V 15S 52V 15A Hardware BMS for E-bike10S 36V 13S 48V 15S 52V 15A Hardware BMS for E-bike

10S 36V 13S 48V 15S 52V 15A Hardware BMS for E-bike

FY•X is a 10S 36V 13S 48V 15S 52V 15A Hardware BMS for E-bike manufacturer located in China. Its unique battery management system provides reliable performance and safety for e-bikes. These BMS devices are designed to support 15A current, ensuring efficient energy conversion and long-lasting battery life. As China's leading electric bicycle hardware provider, FY•X is committed to providing users with advanced technology and reliable products to promote the development of electric travel.

Model:Fish15002

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Product Description

The 10S 36V 13S 48V 15S 52V 15A Hardware BMS for E-bike BMS (battery management system) provided by FY•X Chinese manufacturer is an efficient solution. These BMS devices support 15A current management to ensure the safe and stable operation of the battery pack. FY•X is known for its superior manufacturing technology and reliability, providing reliable battery protection for electric bicycles. These BMS use advanced technology to ensure intelligent monitoring and management of batteries, improving the performance and lifespan of the entire system. Choosing FY•X’s BMS is an investment in reliability and performance, providing riders with a safer and more reliable e-bike experience.


Application scope

This product is a protective board solution specially designed by Wenhong Technology Company for 13-string battery packs such as electric bicycles and motorcycles. It can be applied to lithium batteries with different chemical properties, such as lithium ion, lithium polymer, etc. The protection board has strong load capacity and the maximum continuous current can be 20A.


Functional characteristics

● 13 battery cells are protected in series;

● Charging and discharging voltage, temperature, overcurrent and other protection functions;

● Low power consumption.


Physical reference picture

Figure 1: Real picture of the front of the BMS


Figure 2: Real picture of the back of BMS


Electrical Characteristic (Ta = 25 ℃.)

Details 

Min.

Typ.

Max

Error

Unit

Battery 

Battery Gas 

LiCoxNiyMnzO2

 

Battery Links

13S

 

Absolute Maximum Rating

Input Charging Voltage   

 

54.6

 

±1%

V

Input Charging Current   

 

10

15

 

A

Output Discharging Voltage  

27

48

54

 

V

Output Discharging Current  

 

 

20

 

A

Continuous Output Discharging Current

≤20

A

Ambient Condition   

Operating Temperature

-20

 

75

 

Humidity (No Water-Drop) 

0%

 

 

 

RH

Storage 

Temperature

-40

 

85

 

Humidity (No Water-Drop)

0%

 

 

 

RH

Protection Parameters

Over-Charge Voltage Protection

4.150

4.200

4.250

±50mV

V

Over-Charge Voltage Protection Delay Time

200

1000

2000

 

ms

Over-Charge Voltage Protection Release

4.050

4.100

4.150

±50mV

V

Over-Discharge Voltage Protection

2.70

2.800

2.90

±100mV

V

Over-Discharge Voltage Protection Delay Time

200

1000

2000

 

ms

Over-Discharge Voltage Protection Release

2.800

2.900

3.000

±100mV

V

Overcurrent charge  protection1 (OCCP1)

13

15.5

18

±2.5

A

Overcurrent charge  protection1 delay time

1

3

5

±2

S

Overcurrent charge  protection1 release

Remove charger delay 5 seconds

Discharge overcurrent 1 protection

47

52.5

58

±5.5

A

Discharge overcurrent 1 protection delay

500

1000

2000

 

ms

Discharge overcurrent 1 Protection release

The device recovers after a delay of 30 seconds, but locks after four consecutive overflows within one minute, and recovers or charges after removing the load for 10 seconds

 

Discharge overcurrent 2 protection

70

80

90

±10

A

Discharge overcurrent 2 protection delay

30

50

70

±20

ms

Discharge overcurrent 2 protection release

The device recovers after a delay of 30 seconds, but locks after four consecutive overflows within one minute, and recovers or charges after removing the load for 10 seconds

 

Short circuit protection

160

 

600

 

A

Short circuit protection delay

320

 

500

 

us

Short circuit protection release

Remove the load and restore or charge after 10 seconds

 

Short circuit specification

Short circuit: If the short circuit current is less than the minimum or higher than the maximum, the short circuit protection may fail. If the short circuit current is more than 600A, the short circuit protection is not guaranteed, and it is not recommended to perform a short circuit protection test

Discharge high temperature protection

65

70

75

±5

Discharge high temperature protection release

55

60

65

±5

Low temperature discharge protection

-30

-25

-20

±5

Discharge low temperature protection release

-25

-20

-15

±5

Charging high temperature protection

60

65

70

±5

Charge high temperature protection release

50

55

60

±5

Charge low temperature protection

-10

-5

0

±5

Charge low temperature protection release

-5

0

5

±5

Current Consumption

Sleep Consumption

 

50

100

 

uA

Over-Discharge Consumption

 

35

80

 

uA


BMS block diagram

Figure 7: Protection schematic diagram


PCB and size structure drawing

Figure 8: Top board wiring diagram             


Figure 9: Mainboard bottom wiring diagram


Figure 10: Dimensions 65*52 Unit: mm Tolerance: ±0.5mm

Protection plate thickness: less than 12mm (including components)



Port Definition

Figure 11: Wiring diagram of the protection board


Port definition:

Item

Details

B+

Connect to Positive Side of the pack.

B-

Connect to Negative Side of the pack.

P-

Charging and Discharging Negative Port.

   J1

1

BC0

Connect to Negative Side of Cell 1.

2

BC1

Connect to Positive Side of Cell 1.

3

BC2

Connect to Positive Side of Cell 2.

4

BC3

Connect to Positive Side of Cell 3.

5

BC4

Connect to Positive Side of Cell 4.

6

BC5

Connect to Positive Side of Cell 5.

7

BC6

Connect to Positive Side of Cell 6.

8

BC7

Connect to Positive Side of Cell 7.

9

BC8

Connect to Positive Side of Cell 8.

10

BC9

Connect to Positive Side of Cell 9.

11

BC10

Connect to Positive Side of Cell 10.

 

12

BC11

Connect to Positive Side of Cell 11.

 

13

BC12

Connect to Positive Side of Cell 12.

 

14

BC13

Connect to Positive Side of Cell 13.

NTC

Temperature probe


Figure 12: Battery connection sequence diagram


Precautions for the connection between the protection board and the battery core

Preparation: According to the definition shown in Figure 11, connect the corresponding voltage detection cable to the corresponding battery core. Please pay attention to the order in which the sockets are marked.

Steps to install protective board:

Step 1: Weld the P- and wires to the corresponding positions of the protection board without connecting the charger and load.

Step 2: Connect the negative pole of the battery pack to B- of the protection board;

Step 3: Connect the positive terminal of the battery pack to B+ of the protection board;

Step 4: Connect the battery pack and battery rows to J1 of the protection board;


Steps to remove the protective plate:

Step 1: Disconnect all chargers\loads

Step 2: Unplug the battery pack’s battery strip connector J1;

Step 3: Remove the connecting wire connecting the positive electrode of the battery pack from the B+ pad of the protective plate

Step 4: Remove the connecting wire connecting the negative electrode of the battery pack from the B- pad of the protective plate

Additional notes: Please pay attention to electrostatic protection during production operations.



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